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Case 07 · Field test at customer site

KBCN5010 (coated) — Continuous turning (OD) of 16MnCr5 case-hardening steel: 890 pcs — about 30% longer life

Two field tests reached 890 and 850 parts respectively, against 650 and 720 parts for the Japanese reference grade — roughly 30% longer tool life at 215 m/min.

Result890 pcs — about 30% longer life

Cutting conditions

KBCN5010 (coated) — cutting conditions
GradeKBCN5010 (coated)
Insert modelVCGW160404
Workpiece material16MnCr5 case-hardening steel
Part / featureShaft — outer diameter
OperationContinuous turning (OD)
Cutting speed vc215 m/min
Feed f0.03 mm/rev
Depth of cut ap0.1–0.2 mm
CoolantWet
Data sourceField test at customer site
Case 07 — workpiece and operation illustration (16MnCr5 case-hardening steel)
Workpiece / operation illustration — case 07

Result and comparison basis

Two field tests reached 890 and 850 parts respectively, against 650 and 720 parts for the Japanese reference grade — roughly 30% longer tool life at 215 m/min.

Comparison basis: One Japanese reference grade.

Comparative data from Koves internal cutting tests and customer field applications. Competitor grades are anonymized as reference grades. Results depend on workpiece, machine and setup; validate on your own production before adopting parameters.

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