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Case 12 · Field test at customer site

KBN9020 — Continuous turning (OD) of D2 cold-work tool steel: 2,229 pcs on two edges

Two edges machined 2,229 parts with flank wear of only 0.03/0.04 mm; the reference grade failed at 2,056 parts with 0.3 mm wear and edge chipping. Cutting speed 370 m/min (1,214 sfm), dry.

Result2,229 pcs on two edges

Cutting conditions

KBN9020 — cutting conditions
GradeKBN9020
Insert model—
Workpiece materialD2 cold-work tool steel
Part / featureHardened steel turning
OperationContinuous turning (OD)
Cutting speed vc1214 sfm (约 370 m/min)
Feed f0.004 inch/rev(约 0.10 mm/rev)
Depth of cut ap0.004 inch(约 0.10 mm)
CoolantDry
Data sourceField test at customer site

Result and comparison basis

Two edges machined 2,229 parts with flank wear of only 0.03/0.04 mm; the reference grade failed at 2,056 parts with 0.3 mm wear and edge chipping. Cutting speed 370 m/min (1,214 sfm), dry.

Comparison basis: Competitor reference grade.

Comparative data from Koves internal cutting tests and customer field applications. Competitor grades are anonymized as reference grades. Results depend on workpiece, machine and setup; validate on your own production before adopting parameters.

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