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Case 11 · Field test at customer site

KBN7030 — Bore / internal turning of SCr415H case-hardening steel (gear): 170 vs 110 pcs

Gear bore interrupted turning at 58–60 HRC: 170 parts versus 110 for the competitor grade, a roughly 55% life improvement.

Result170 vs 110 pcs

Cutting conditions

KBN7030 — cutting conditions
GradeKBN7030
Insert modelCCGW09T304
Workpiece materialSCr415H case-hardening steel (gear) (HRC)
Part / featureGear — bore
OperationBore / internal turning
Cutting speed vc159–175 m/min
Feed f0.11 mm/rev
Depth of cut ap0.12 mm
CoolantWet
Data sourceField test at customer site
Case 11 — workpiece and operation illustration (SCr415H case-hardening steel (gear))
Workpiece / operation illustration — case 11

Result and comparison basis

Gear bore interrupted turning at 58–60 HRC: 170 parts versus 110 for the competitor grade, a roughly 55% life improvement.

Comparison basis: Competitor reference grade.

Comparative data from Koves internal cutting tests and customer field applications. Competitor grades are anonymized as reference grades. Results depend on workpiece, machine and setup; validate on your own production before adopting parameters.

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