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Case 10 · Field test at customer site

KBN7030 — Face turning of S45C medium-carbon steel (gear): 70 vs 45 pcs

On interrupted gear face turning at 58 HRC, KBN7030 machined 70 parts against 45 for the reference grade — about 55% longer life.

Result70 vs 45 pcs

Cutting conditions

KBN7030 — cutting conditions
GradeKBN7030
Insert modelCNGA120408
Workpiece materialS45C medium-carbon steel (gear) (HRC)
Part / featureGear — face
OperationFace turning
Cutting speed vc130 m/min
Feed f0.08 mm/rev
Depth of cut ap0.15 mm
CoolantWet
Data sourceField test at customer site
Case 10 — workpiece and operation illustration (S45C medium-carbon steel (gear))
Workpiece / operation illustration — case 10

Result and comparison basis

On interrupted gear face turning at 58 HRC, KBN7030 machined 70 parts against 45 for the reference grade — about 55% longer life.

Comparison basis: Competitor reference grade.

Comparative data from Koves internal cutting tests and customer field applications. Competitor grades are anonymized as reference grades. Results depend on workpiece, machine and setup; validate on your own production before adopting parameters.

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